The Type of Concrete Batching Plant
According to the different structures, it can be divided into a mobile concrete batching plant and a stationary concrete mixing plant.
Stationary Concrete Mixing Plant
- A concrete mixing plant here also called a ready mix concrete plant that is not moved.
- What we usually call concrete batching plant refers to the fixed one, the model is HZS.
- This kind of stationary concrete mixing plant occupies a relatively large area and cannot be moved. It is very suitable for long-term production.
- Generally, it is used for mixing, bridges, dams, buildings and other large projects.
Mobile Concrete Batching Plant
- Compared with stationary batching plants, mobile concrete batch plants have less budget and easier assembly.
- The main advantage is that mobile concrete mixing plants can be moved anytime and anywhere according to the needs of the project.
Dry Mix Concrete Plant
- The dry mix concrete plant is composed of an aggregate batching system, cement supply system, water supply system, cement weighing system, water weighing system, control system, etc.
- It is mainly used in areas with large areas and sparsely populated areas to avoid segregation of wet concrete due to long-distance and long-term non-stop movement during the mixing process, which will deteriorate the quality of the concrete.
Wet Mix Concrete Plant
- Wet mix concrete plant is specialized in the production of wet concrete
- Wet concrete is cement, fine materials, additives, and water mixed in a certain proportion, transported to the designated construction site, and placed in a special container for storage. It must be used within the specified time. Wet concrete can be used directly at the construction site, the longest storage time does not exceed 24 hours.
Components Of Concrete Batching Plant
Generally speaking, what are the components of a concrete mixing plant?
In order to meet the demand for concrete in construction projects, hydropower, highways, ports, bridges, and other construction projects, concrete mixing plants are becoming more and more popular.
Generally speaking, a concrete mixing plant is composed of 6 systems; batching system, weighing system, conveying system, mixing system, control system, powder storage system, etc. Let's take a look
Mixing System
The mixing system refers to the main concrete mixer machine. There is 3 type of concrete mixer: twin shaft concrete mixer, planetary mixer, single shaft mixer.
Twin shaft concrete mixer which is very popular at home and abroad, and it is also is the most popular and also our best-selling product.
Weighing System
The material weighing system is mainly divided into three parts: aggregate weighing, mortar weighing and liquid weighing. All weighings are controlled by electronic scales and microcomputers, with accurate weighing, fast speed and high efficiency, and an automatic correction and error alarm system.
Conveying System
Material transportation consists of three parts: aggregate transportation, powder transportation, and liquid transportation.
The aggregate conveying of concrete mixing plant is divided into two modes: elevator bucket conveying and belt conveying.
The advantages of elevator bucket conveying are the small footprint and simple structure.
The advantages of belt conveying are large conveying distance, high efficiency, and low failure rate. It is mainly suitable for belt concrete batching plants.
The mortar conveying is used screw conveyor which has the advantages of simple structure, low cost, and reliable use.
Liquid transport mainly refers to the transport of water and liquid additives.
Storage System
The storage system of the concrete batching plants for sale generally refers to the cement silo. A storage system composed of multiple cement silos. After continuous R&D and experimentation by the team, we have designed bolted cement silo.
The biggest advantage of bolted cement silo is to save transportation space. At the same time, you don’t have to worry about installation problems. We will prepare professional bolts for you. There is also a 3D installation instructional video, so you can learn it at a glance.
Control System
The control system of concrete batching plant is an important part of the whole set of equipment. The control system can be customized, and different functions can be customized according to user requirements and your capacity. In general, the control system of a small concrete mixing plant is simpler, while the large concrete batching plant control system is relatively complicated.
Dust Collector System
The efficient pulse dust collector system can help you collect dust effectively and create a clean and hygienic working environment for you.
The pulse dust removal system can clean the dust automatically and intermittently on a regular basis.
High filtration wind speed, long service life and simple operation.
According to customer needs, choose an economical or efficient dust removal system.- Types of Concrete Batching PlantWe are concrete batching plant manufacturer, and supply HZS25-HZS180.
We provide you with customized solutions, here we list 3 standardized concrete batching plant configurations for your reference. If you want to know more parameters or customized solutions, please contact us now.
HZS60 Ready Mix Concrete Plant
- JS1000 Mixer
- PLD1600 Aggregate Batching Machine
- Cement Scale System
- Fly ash Scale System
- Water Scale System
- Additive Scale System
- Conveying System
- Storage System Silo
- PLC Control System
- Cabin Control Cabin
- Air Supply System
- Steel Frame
HZS90 Concrete Batching Plant For Sale
- JS1500B Mixer
- PLD2400 Aggregate Batching Machine
- Cement Scale System
- Fly ash Scale System
- Water Scale System
- Additive Scale System
- Conveying System
- Storage System Silo
- PLC Control System
- Cabin Control Cabin
- Air Supply System
- De-dust System Bag Filter
- Outside Decoration
- Steel Frame
HZS120 Concrete Batching Plant Manufacturers
- JS2000 Mixer
- PLD3200 Aggregate Batching Machine
- Cement Scale System
- Fly ash Scale System
- Water Scale System
- Additive Scale System
- Conveying System
- Storage System
- PLC Control System
- Cabin Control Cabin
- Air Supply System
- De-dust System Bag Filter
- Outside Decoration
- Steel Frame
If you want to know more types of concrete batching plants, solution, quotation, contact us or leave a message.
HZS25 small concrete batching plant
HZS50 concrete plant for sale
HZS75 concrete batching plant
- Batching Plant Process Flow Chart
- Simply put, the concrete mixing plant is to weigh sand and gravel aggregates, cement powder, water, additives and other materials in a certain proportion, and then transport them to the mixer for mixing.
- The finished product after mixing is what we usually call concrete.
- From this sentence, do you think the weighing system is very important?
- Yes, you are right. Under normal circumstances, the batching system of the concrete batching plant is a fully automatic control system. The proportions of various materials are set in advance on the computer, and the total weighing is automatic, and the data is accurate.
- At the same time, during the operation of the concrete mixing plant, it is necessary to regularly observe whether there is any residual material in the weighing hopper to ensure the accuracy of the weighing in time.
- If admixtures are used during mixing, the mixing time should be longer.
- For example, fly ash is a very common material. If it participates in mixing, the mixing time needs to be extended by about 20 seconds.
- Aggregate weighing: The required aggregates include sand and gravel, which are transported to the construction site by car (the aggregates required for concrete must meet the use standards or the aggregates that have been washed by the stone washing machine to meet the standards), and then use the loader to remove the materials are loaded into the aggregate batching bin, and a weighing scale is installed under the aggregate silo. The weighed aggregates material are transported by the belt conveyor to concrete mixer machine.
- Powder weighing: The required mortar is pumped into the cement silo by a tanker through a compressed air pump, the butterfly valve is opened, the powder falls into the screw conveyor, and the weighing material be transported to the batching silo. The weighed cement is slid into the concrete mixer by the screw conveyor.
- Water weighing: The required water is weighed then into the weighing box, and the weighed water is pumped out by the booster pump and sprayed into the concrete mixer through the water sprayer.
- Additive weighing: The required additives are pumped from the additive tank to the weighing tank by the self-priming pump, and the weighed additives are put into the water tank and sprayed into the concrete mixer through the water sprayer.
- Aggregate, powder, water and additives are put into the concrete mixer according to the set proportion. After fully mixing in the mixer, the door will be open then enter the concrete mixer (Before entering the truck, take a part of the mixed concrete for sampling test to check whether it meets the requirements). After the concrete is qualified, it enters the next mixing cycle, and the finished material is transported to the construction site by the concrete tanker.
